I have made most of these mistakes already.

I work with a small number of founders and teams each year, drawing on thirteen years of running a hardware company.

Vijay Raghav Varada in his workshop wearing a magnifier headset, with a tool wall and 3D printers behind him.

Coaching and consulting.

Pixel drawing of a rough hand-built prototype on a bench beside a neat, finished production version of the same device.

Founder coaching

For founders of hardware companies, usually in their first few years.

  • Turning a prototype into something a factory can make
  • Making your first engineering hires on a hardware budget
  • Pricing, margin and hardware unit economics
  • Choosing and managing a contract manufacturer
  • Whether raising money will solve the problem in front of you

Monthly, small cohort. Ask about availability.

Pixel drawing of three 3D printed production parts laid out beside a vernier caliper measuring one of them.

Consulting

For teams moving 3D printing from the prototype lab into production.

  • Designing parts for 3D printing, and knowing when not to print them
  • An in-house print shop that keeps running after the person who set it up moves on
  • Qualifying parts and holding a tolerance
  • Technical due diligence on hardware and manufacturing investments
  • Workshops for engineering teams, using your own parts

Project or retainer. Limited slots.

How I work

I take on only as much as I can do properly, so there is usually a wait.

I run Fracktal Works full time and am on the founding technical team at Constellation Aerospace, a nanosatellite start-up in Bengaluru. Advisory is the part of the week I set aside for other companies' hardware problems, so I can only take a few clients at a time.

I am most useful between a prototype that works on the bench and a product you can make two hundred of. Many hardware companies fail at that stage, and I have taken products through it several times.

I am the wrong person for polishing a pitch deck, or for persuading a board that 3D printing will fix something it cannot.

Black printed engineering brackets beside a black Fracktal polycarbonate spool, on a dark studio floor.
Brackets printed in polycarbonate, one of the materials we test at Fracktal and publish the results for.

Experience.

Building a manufacturer

  • Desktop to industrial SLSA full printer range, designed, assembled and serviced in India since 2013.
  • 2,000+ industrial customersIncluding Ashok Leyland, TVS Motor, Godrej, Decathlon and several IITs.
  • 100,000+ partsMade to customers' tolerances.

Difficult projects

  • Apollo 350 SLSOur industrial SLS 3D printer, built under a Ministry of Heavy Industries programme.
  • Jhada61 printed pieces, eight feet, installed at Mumbai International Airport.
  • The Braille moduleDesigned for low cost from the first sketch. Much of my coaching covers the same ground.

Current work

  • Constellation AerospaceOn the founding technical team of a nanosatellite start-up.
  • Still on the toolsI run the company I co-founded in 2013, day to day.

Tell me where you are stuck.

A pixel-art silver Casio showing the time in Bengaluru.
Bengaluru time, on a Casio.